4+ 98a, Regeneracja tonerów

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EXTECH
Technical Instructions
Printers
OEM Info
Tools
1
Apple Laserwriter Pro
600/30, 16/600 PS
Brother HL-1260, 1260 DX,
1260 NE
Canon LBP-8 IV, 860, 1260, EX
Canon P 270
DEC DecLaser 5100
Genicom 7612
HP 5/5M
HP C200 1 A LaserJet 4
Siemens 4821-P10, 4821-P15
Xante Corp Accel-A-Writer
812
Part Number: 92298A
Gram Load: 340 grams
Yield @ 5%: 6800 pgs
Pages/Min.: 8/12
Resolution: 600 dpi
Needle Nose Pliers
Large Flat Blade Screwdriver
Small Flat Blade Screwdriver
#1 Phillips Head Screwdriver
Utility Knife
Soft Lint-Free Cloth/ Damp Cloth
Cotton Swabs
Anhydrous Isopropyl Alcohol
Vacuum or Compressed Air
EX Seal and Foam Sealing Strips
Toner Topper Clips
340 Grams of Toner
Padding Powder
CORPORATE
LOS ANGELES, USA
US 1 800 394.9900
Int’l +1 818 837.8100
FAX 1 800 394.9910
Int’l +1 818 838.7047
ATLANTA, USA
US 1 877 676.4223
Int’l +1 770 516.9488
FAX 1 877 337.7976
Int’l +1 770 516.7794
DALLAS, USA
US 1 877 499.4989
Int’l +1 972 840.4989
FAX 1 877 774.1750
Int’l +1 972 840.1750
Photo 1
MIAMI, USA
US 1 800 595.429
Int’l +1 305 594.3396
FAX 1 800 522.8640
Int’l +1 305 594.3309
Step 1
Remove the two screws that hold the
locking clips in place.
(See Photo 1)
NEW YORK, USA
US 1 800 431.7884
Int’l +1 631 345.0121
FAX 1 800 431.8812
Int’l +1 631345.0690
SANFORD,USA
US 1 800 786.9049
Int’l +1 919 775.4584
FAX 1 800 786.9049
Int’l +1 919 775.4584
TORONTO, CAN
CAN 1 877 848.0818
Int’l +1 905 712.9501
FAX 1 877 772.6773
Int’l +1 905 712.9502
Photo 2
Step 2
Using a small flat blade screwdriver, apply
upward pressure on the locking clips to
release them.
(See Photo 2)
BUENOS AIRES, ARG
ARG 0810 444.2656
Int’l +011 4583.5900
FAX +011 4584.3100
MELBOURNE, AUS
AUS 1 800 003. 100
Int’l +62 03 9561.8102
FAX 1 800 004.302
Int’l +62 03 9561-7751
Photo 3
SYDNEY, AUS
AUS 1 800 003.100
Int’l +62 02 9648.2630
FAX 1800 004.302
Int’l +62 02 9548.2635
Step 3
The two halves of the cartridge can now
be separated. Set the toner hopper aside.
(See Photo 3)
MONTEVIDEO,URY
URY 02 902.7206
Int’l +5982 900.8358
FAX +5982 908.3816
JOHANNESBURG, S.A.
S.A. +27 11 974.6155
FAX +27 11 974.3593
E-mail: info@futuregraphicsllc.com
Website:
www.futuregraphicsllc.com
 2
EX Technical Instructions
Photo 4
Step 4
Loosen the drum axle plate by removing
the two screws that hold the plate in posi-
tion, and then remove the axle plate.
(See Photo 4)
NOTE:
The two screws that hold the drum
axle plate are shorter than the other
screws. Make sure you use the proper
screws when re-installing the drum axle.
Notes
Photo 5
Step 5
Holding the OPC shutter open, remove
the drum from the cartridge. If you plan to
use the OEM drum a second cycle, clean
the drum with isopropyl alcohol and a cot-
ton pad. Using another cotton pad, wipe
the drum to remove any residue left by
the alcohol. Please wrap the drum in
paper and set aside in a dark, protected
place.
(See Photo 5)
Photo 6
Step 6
Remove the PCR from the clips. Clean the
PCR with a slightly damp clean lint-free
cloth. Make sure that the PCR is complete-
ly dry before it is re-installed.
(See Photo 6)
NOTE:
Alcohol can damage the coating of
the PCR and is not recommended unless it
has been recoated and recommended by
the manufacturer. In our testing, we found
that we could get a few cycles out of the
black PCR. Unfortunately, most cartridges
come with the grey PCR which is less
durable and will not make it multiple
cycles. The grey PCRs will need to be
recoated after the first cycle.
Photo 7
Step 7
To remove the wiper blade, remove the
two Phillips screws holding it in position.
(See Photo 6a)
NOTE:
On this cartridge we recommend
replacing the wiper blade every time.
Step 8
Dump the waste toner out of the hopper. Using a vacuum or compressed air, remove
any toner remaining in the waste hopper.
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 EX Technical Instructions
3
Step 9
Visually check the recovery blade for waviness or kinks. If any are found, it needs to
be replaced. To do so, peel the old blade away from the waste hopper. Remove any
adhesive remaining on the waste hopper, using some alcohol and a cotton swab.
Install the new recovery blade.
Make sure the blade is installed straight and without waves to prevent leaking.
Notes
Photo 10
Step 10
Reassemble waste hopper in the reverse
order. Before installing the PCR, apply
padding powder to the drum and install it in
the waste hopper. Rotate the drum three or
four revolutions to remove most of the
padding powder and to prevent the wiper
blade from flipping. Removing the drum,
clean the PCR contacts with alcohol and a
cotton swab.
(See Photo 10)
Install the PCR and then re-install the drum.
( This keeps the PCR from becoming too
contaminated with padding powder.) Set
aside with the drum covered.
Photo 11
Step 11
On the toner hopper, remove the two
screws holding the mag roller end cap on
the gear side, and remove the end cap.
(See Photo11)
Photo 12
Step 12
Remove the four gears.
(See Photo12)
Step 13
Rotate the toner hopper 180 degrees,
remove the two screws holding the mag
roller contact end cap and remove the
end cap.
NOTE:
Clean the contact with a cotton
swab and alcohol.
Photo 14
Step 14
Lift out the mag roller.
(See Photo14)
Need help with a particular remanu-
facturing problem?
Call the Technical Resource Center from
8am - 5pm PST: 800 394.9900
 4
EX Technical Instructions
Photo 15
Step 15
Remove the stabilizing bars and mag
roller bushings from the nag roller.
(See Photo 15)
Using a vacuum or compressed air, clean
the remaining toner off the mag roller.
Using a cotton pad and mag roller clean-
er, clean off any toner residue still on the
mag roller. If the coating of the roller is
worn, the roller will have to be recoated.
Notes
Photo 16
Step 16
Remove the two Phillips screws holding
the metering blade (doctor blade) and
remove the blade.
(See Photo 16)
Step 17
Dump out the old toner from the toner
hopper. Using a vacuum or compressed
air, clean out any toner remaining the
toner hopper.
Photo 18
Step 18
Use alcohol and a cotton swab to clean
the toner sensor bar.
(See Photo 13)
NOTE: Be very careful not to bend the
toner sensor bar.
Photo 19
Step 19
If you are not going to seal the cartridge,
go ahead and fill the toner hopper with
340 grams of EX toner.
(See Photo 19)
Reassemble the toner hopper in reverse
order. If you are going to seal the car-
tridge by splitting the hopper, continue
to the next step.
Photo 20
Step 20
Hold the toner hopper in your left hand
with the opening for the mag roller facing
up and the gear side away from you.
Using a large flat blade screwdriver, gen-
tly pry apart the upper and lower half on
the non-label side of the hopper.
(See Photo 20)
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 EX Technical Instructions
5
Photo 21a
Step 21
Next, insert a small flat blade screwdriver
into the gap to maintain the tension
while you gently pry apart the label side
of the cartridge. Lifting up on the square
alignment pin, work your way along slow-
ly.
(See Photo 21a and 21b)
Notes
Photo 21b
Step 22
You’ll find the hopper will split along the
seam without the need to cut it. Finally,
pry apart near the round alignment pin
on the gear end of the label side, and sep-
arate the two halves.
(See Photo 22)
Photo 22
Step 23
If the round alignment pin breaks, use a
3/16 inch drill bit and drill out the broken
alignment pin. Replace it with an after-
market alignment pin.
Photo 24
Step 24
Remove all of the OEM seal from the
toner hopper.
(See Photo 24)
Use alcohol and a cloth to clean any
remaining seal left on the toner hopper.
Photo 25a
Step 25
Remove the toner agitator drive assembly
by pinching the two prongs together
from the inside of the toner hopper using
needle nose pliers.
(See Photo 25a)
Need help with a particular remanu-
facturing problem?
Call the Technical Resource Center from
8am - 5pm PST: 800 394.9900
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